

Test 8: Eight points in a row more than 1σ from center line (either side) Test 8 detects a mixture pattern. Control limits that are too wide are often caused by stratified data, which occur when a systematic source of variation is present within each subgroup. This test detects control limits that are too wide. Test 7: Fifteen points in a row within 1σ of center line (either side) Test 7 detects a pattern of variation that is sometimes mistaken as evidence of good control. Test 6: Four out of five points more than 1σ from center line (same side) Test 6 detects small shifts in the process. Test 5: Two out of three points more than 2σ from the center line (same side) Test 5 detects small shifts in the process. You want the pattern of variation in a process to be random, but a point that fails Test 4 might indicate that the pattern of variation is predictable. Test 4: Fourteen points in a row, alternating up and down Test 4 detects systematic variation.
#Xbar r charts series#
This test looks for a long series of consecutive points that consistently increase in value or decrease in value. From these snapshot samples, estimates of process location and. Each of these plots statistics that are calculated from small samples in the process taken to represent snapshots, that is, data gathered over short periods of time, of process performance. Test 3: Six points in a row, all increasing or all decreasing Test 3 detects trends. The control charts for continuous data with subgroups can be made using Xbar-R charts. If small shifts in the process are of interest, you can use Test 2 to supplement Test 1 in order to create a control chart that has greater sensitivity. Test 2: Nine points in a row on the same side of the center line Test 2 identifies shifts in the process centering or variation. Test 1 is universally recognized as necessary for detecting out-of-control situations. Test 1: One point more than 3σ from center line Test 1 identifies subgroups that are unusual compared to other subgroups. Only Tests 1−4 apply to the R chart portion of this control chart. The X-bar and R Charts are both out of control. Test 2 detects a possible shift in the process.Įight tests are available with this control chart. The X-bar Chart is in control, but the R Chart is out of control No.

For example, Test 1 detects a single out-of-control point. Each of the tests for special causes detects a specific pattern or trend in your data, which reveals a different aspect of process instability. We conclude that the process is in control.Use the tests for special causes to determine which observations you may need to investigate and to identify specific patterns and trends in your data. In both charts, there are not any data points failing any tests for special causes (i.e., all the data points fall between the control limits and spread around the center line with a random pattern). Model summary: Since the R chart is in control, the Xbar chart is valid. The Xbar-Rcharts appear in the newly-generated window.Click “OK” in the window “Xbar-RChart – Options.”.Select the item “Perform all tests for special causes” in the dropdown menu.Click “Xbar-ROptions” button and a new window “Xbar-R Chart – Options” appears.Select the “Subgroup ID” as the “Subgroup size (enter a number or ID column).Select the “Measurement” into the box below “All observations for a chart are in one column.”.Click in the blank box right below “All observations for a chart are in one column” and the variables appear in the list box on the left.A new window named “Xbar-RChart” appears.Click Stat → Control Charts → Variable Charts for Subgroups → Xbar-R.D3 and D4 are constants depending on the subgroup sizeĭata File: “Xbar-R” tab in “Sample Data.xlsx”.m is the subgroup size and k is the number of subgroups.Xbar Chart EquationsĪ2 is a constant depending on the subgroup size.

The underlying distribution of the Xbar-R chart is normal distribution. The Xbar is valid only if the R chart is in control. The Xbar chart monitors the process mean and the R chart monitors the variation within subgroups.
